We engineer advanced battery packs for aerospace, defense, automotive, industrial, and recreational applications. Our reference designs combine proprietary and modular building blocks to reduce non-recurring engineering (NRE) costs and accelerate time-to-market.
Each pack is designed with robust cooling systems, integrated BMS, and environmental protection to perform reliably under extreme conditions such as shock, vibration, and impact. With deep expertise in design, analysis, and manufacturing, we deliver safe, efficient, and high-performance packs that give customers a competitive advantage.
Our BMS solutions provide real-time control, safety, and performance optimization for a wide range of applications, from EVs and UAVs to industrial storage systems. Unlike conventional products, our platforms offer full configurability and secure data control, giving customers the flexibility to optimize performance and maintain system integrity.
We support lithium-ion batteries, fuel cells, and flow batteries, offering both custom-engineered systems and ready-to-deploy solutions:
Our U.S.-based production facility near Pittsburgh, PA is built to scale, with 175,000 sq. ft. of advanced manufacturing space expandable to 750,000 sq. ft. We deliver quality and consistency from prototype runs to high-volume production.
By integrating real-time monitoring, multimodal data capture, and digital traceability, we ensure every cell, module, and pack meets the highest standards for reliability and compliance.
With in-house quality engineering, lean manufacturing practices, and a secure domestic supply chain, we provide cost-effective, regulation-ready battery systems trusted across demanding industries.
We design, build, and integrate turnkey battery assembly lines that enable customers to scale operations efficiently. Our expertise spans facility layout, process development, automation, and commissioning, ensuring your production systems are optimized for throughput, quality, and cost.
For maximum flexibility, we also provide on-site line operation services, running production directly at customer facilities for seamless integration. Whether you are upgrading an existing line or building a new factory, we deliver scalable, future-ready solutions that accelerate growth.
Let’s talk about your unique challenges and how Re:Build Battery Solutions can help you.
