Re:Build Battery Solutions helps manufacturers scale battery production with confidence. From prototype development to full-scale pack production, we provide turnkey solutions that reduce costs, improve quality, and accelerate time-to-market.
By combining automation, real-time monitoring, and modular production systems, we deliver flexible, high-performance facilities that grow with your needs. Whether upgrading an existing line or building a new plant, customers gain solutions that enhance throughput, ensure consistency, and support long-term scalability.
Re:Build Battery Solutions provides end-to-end factory design and equipment customization to help battery manufacturers establish efficient, high-performance production facilities. From turnkey construction to equipment modifications and automation upgrades, we ensure seamless integration of cutting-edge technology to enhance throughput and scalability.
Our factory utility integration solutions ensure that battery production facilities operate at peak efficiency by leveraging smart energy management and real-time process control. By implementing automated utility systems, we help manufacturers reduce operational waste, minimize downtime, and optimize resource utilization.
We design and implement fully integrated battery assembly lines that streamline module and pack production, ensuring precision, consistency, and scalability. Our manufacturing lines incorporate automated quality control and advanced BMS integration, allowing manufacturers to enhance battery performance and maximize operational efficiency.
Our Industry 4.0 solutions leverage digital process monitoring, real-time analytics, and smart automation to improve manufacturing efficiency and product quality. Through advanced robotics and AI-driven automation, we enable continuous process improvements, reduce operational waste, and increase production scalability.
Re:Build Battery Solutions helps manufacturers scale confidently across the entire battery lifecycle, from cell production to module and pack assembly. Our advanced manufacturing solutions improve efficiency, lower costs, and ensure consistent quality, giving customers the ability to meet growing market demand with reliable, high-performance systems.
We provide advanced manufacturing solutions that enhance efficiency and quality in cell production. While we do not manufacture materials or cells ourselves, our expertise in automation, process optimization, and quality control helps customers improve yield and scalability.
Our end-to-end solutions integrate high-precision assembly, advanced BMS integration, and automated testing to ensure every module and pack is built for performance, safety, and compliance. By combining engineering expertise with data-driven quality control, we deliver consistent results that reduce failures, improve yield, and accelerate time-to-market.
We support customers with pilot-scale production environments that validate designs and processes before full-scale deployment. These pilot lines reduce risk, accelerate learning, and streamline the transition to high-volume manufacturing.
Safety and compliance are embedded in every stage of our process. We design and validate systems to meet global industry standards, while integrating built-in safeguards to minimize risk. This commitment ensures that customers can deploy battery systems with confidence in their reliability, durability, and regulatory readiness.
A leading electric vehicle manufacturer required both standard and extended-range battery packs tailored to the unique form factor, performance, and range requirements of its EV platform. Re:Build led the complete development effort, designing the mechanical, electrical, and software architecture.
Re:Build Battery Solutions delivered lightweight, high-performance battery packs for a leading defense contractor’s advanced drone program, meeting stringent performance, durability, and U.S. supply chain requirements within a tight six-month timeline.
Re:Build designed and implemented an automated lithium battery production and assembly system, optimizing materials handling, equipment integration, and process automation to increase productivity, scalability, and global competitiveness for a leading battery manufacturer.
Re:Build Battery Solutions implemented an Industry 4.0 automated battery cell test station, integrating robotics, visual inspection, and real-time data processing, reducing inspection time by 80%, cutting battery pack assembly time nearly in half, and eliminating manual data entry errors.
The customer was developing a new grid-scale flow battery and was looking for a low cost, custom, stack health monitor. The available commercial products contained features and functions that were not required as well as other aspects that would have added unnecessary cost into the product.
Customers gain the assurance of working with a team that has decades of experience in factory design, automation, and quality control. From cell manufacturing to module and pack assembly, we deliver end-to-end solutions that improve efficiency, reduce costs, and maintain world-class quality, whether expanding an existing facility or building a new one.
Our assembly line systems are designed to grow with your needs. Customers benefit from flexible, modular platforms for rapid deployment as well as fully customized lines for complex, high-volume programs. With advanced automation, robotics, and real-time monitoring, we enable higher throughput, lower waste, and future-ready operations.
Domestic production provides greater control, shorter lead times, and stronger supply chain security. With ITAR-compliant and AS9100-certified systems, our solutions meet the highest industry standards for aerospace, automotive, energy storage, and industrial applications. Customers gain a trusted U.S. partner with the resources to ensure long-term success and compliance.
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