Solutions for Every Stage of Manufacturing

Battery Assembly Line Design, Build, and Scaling

End-to-End Manufacturing Solutions for Battery Production

At Re:Build Battery Solutions, we provide turnkey solutions for designing, building, and scaling battery manufacturing facilities. From prototype development to full-scale pack production, our expertise spans the entire battery manufacturing lifecycle. We engineer and integrate cutting-edge automation, real-time process monitoring, and modular production systems, helping battery manufacturers increase efficiency, reduce costs, and improve product quality.

Whether you are modifying an existing facility, scaling production, or building a new battery manufacturing plant, we deliver fully customized and ready-to-deploy solutions that enhance operational throughput and factory performance.

Comprehensive Battery Factory Solutions

Re:Build Battery Solutions provides turnkey battery manufacturing solutions, covering facility design, equipment customization, and process optimization to help manufacturers achieve maximum efficiency and scalability. Our end-to-end capabilities span the entire battery manufacturing process, from electrode preparation and cell assembly to module and full pack production. We integrate advanced automation, real-time monitoring, and lean manufacturing principles to engineer high-performance battery assembly lines tailored to customer needs.

Factory Design, Build & Equipment Customization

Re:Build Battery Solutions provides end-to-end factory design and equipment customization to help battery manufacturers establish efficient, high-performance production facilities. From turnkey construction to equipment modifications and automation upgrades, we ensure seamless integration of cutting-edge technology to enhance throughput and scalability.

Turnkey battery production facility design and construction for seamless project execution.
Custom-built and modified battery manufacturing equipment to meet specific production requirements.
Upgrades and automation enhancements to optimize throughput, reduce costs, and improve quality.

Seamless Factory Utility Integration

Our factory utility integration solutions ensure that battery production facilities operate at peak efficiency by leveraging smart energy management and real-time process control. By implementing automated utility systems, we help manufacturers reduce operational waste, minimize downtime, and optimize resource utilization.

Integration of smart factory systems to minimize energy consumption and enhance operational efficiency.
Automated utility control systems for real-time process monitoring, energy management, and waste reduction.

Battery Manufacturing Line Design & Implementation

We design and implement fully integrated battery assembly lines that streamline module and pack production, ensuring precision, consistency, and scalability. Our manufacturing lines incorporate automated quality control and advanced BMS integration, allowing manufacturers to enhance battery performance and maximize operational efficiency.

Fully integrated battery pack assembly lines, including module and pack assembly for streamlined production.
Automated quality control systems with real-time data collection and analytics to ensure consistency and reliability.
Configurable battery management system (BMS) integration to enhance system performance and safety.

Industry 4.0 Process Optimization

Our Industry 4.0 solutions leverage digital process monitoring, real-time analytics, and smart automation to improve manufacturing efficiency and product quality. Through advanced robotics and AI-driven automation, we enable continuous process improvements, reduce operational waste, and increase production scalability.

Digital process monitoring and real-time analytics to identify inefficiencies and improve production output.
Automated workflow adjustments for continuous process improvements, reducing waste and downtime.
Advanced robotic automation for battery assembly, welding, and material handling, improving precision and scalability.

Battery Manufacturing Capabilities

Re:Build Battery Solutions supports the entire battery manufacturing lifecycle, from cell production to module and pack assembly, ensuring seamless scalability and quality assurance. Our advanced manufacturing solutions enable battery manufacturers to optimize efficiency, reduce costs, and meet growing market demand.

Materials and Cell Manufacturing Equipment

Re:Build Battery Solutions provides advanced manufacturing solutions for battery production, helping manufacturers optimize processes, integrate automation, and improve efficiency. While we do not manufacture battery materials or cells, we deliver end-to-end solutions that enhance cell processing, assembly, and quality control, ensuring scalability and consistency in production.

Optimizing web handling, electrode coating, and precision fabrication to improve cell production quality and efficiency.
Automating cell assembly, packaging, and formation to support high-throughput manufacturing with minimal downtime.
Enabling real-time performance validation and quality tracking to ensure every cell meets strict industry standards.

Module & Pack Manufacturing & Testing

We deliver end-to-end module and pack manufacturing solutions, integrating high-precision assembly, automated testing, and advanced battery management systems (BMS). Our process ensures that battery modules and packs meet durability, performance, and regulatory compliance standards before they reach the market.

High-precision welding, bonding, and mechanical assembly to improve durability and electrical performance.
Automated module and pack assembly with integrated BMS for optimized battery management and safety.
In-line and end-of-line testing to verify battery pack reliability and ensure compliance with industry standards.

Battery Energy Storage Systems (BESS)

We provide turnkey manufacturing solutions for stationary grid storage applications, supporting energy storage deployment at residential, commercial, and utility scales. Our custom enclosures, environmental controls, and high-capacity integration enable reliable and scalable energy management for the growing battery storage market.

Turnkey production solutions for stationary grid storage applications, enabling large-scale energy management.
Custom enclosures, environmental controls, and high-capacity battery integration to enhance system efficiency and durability.

Battery Safety & Compliance

Battery safety is at the core of our manufacturing and quality assurance processes, ensuring that every product meets strict regulatory and performance standards. By integrating built-in safety mechanisms and industry certifications, we help battery manufacturers deliver safe, reliable, and fully compliant energy storage solutions.

Built-in safety protocols at every stage of the battery manufacturing process to mitigate risks.
Certifications for regulatory compliance including UL, IEC, and AS9100, ensuring adherence to global industry standards.

See Our Work in Action

Scalable Lithium Battery Production & Assembly System

Re:Build Battery Solutions designed and implemented an automated lithium battery production and assembly system, optimizing materials handling, equipment integration, and process automation to increase productivity, scalability, and global competitiveness for a leading battery manufacturer.

Improve Production Throughput with Industry-4.0 Automation

Re:Build Battery Solutions implemented an Industry 4.0 automated battery cell test station, integrating robotics, visual inspection, and real-time data processing, reducing inspection time by 80%, cutting battery pack assembly time nearly in half, and eliminating manual data entry errors.

Your Vision, Our Expertise

Why Choose Re:Build Battery Solutions?

Industry-Leading Expertise

Re:Build Battery Solutions has a proven track record in designing, building, and scaling battery manufacturing facilities. Our team of industry-leading engineers, automation specialists, and process optimization experts brings decades of experience in factory design, production automation, and quality control. From cell manufacturing to module and pack assembly, we provide end-to-end solutions that enhance production efficiency, reduce costs, and ensure world-class quality standards. Whether you’re expanding an existing facility or developing a new battery manufacturing plant, we deliver expert-driven solutions tailored to your operational needs.

Scalable Solutions

Our battery assembly line solutions are designed for flexibility and scalability, allowing manufacturers to adapt to evolving production demands. We offer modular, pre-engineered factory systems that enable rapid deployment, as well as customized production lines built for complex, high-volume manufacturing. By integrating advanced automation, robotics, and real-time process monitoring, we help battery manufacturers optimize throughput, reduce waste, and improve overall factory efficiency—ensuring that their production lines are future-ready and built for growth.

U.S.-Based Manufacturing

As a U.S.-based manufacturing partner, Re:Build Battery Solutions delivers high-quality, ITAR-compliant, and AS9100-certified production systems that meet the most stringent industry standards. Our domestic engineering, fabrication, and automation expertise provide greater supply chain control, faster lead times, and enhanced security for battery manufacturers across aerospace, automotive, energy storage, and industrial markets. By choosing Re:Build Battery Solutions, you gain a trusted partner with the resources and expertise to support your long-term production success.

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Solutions for Every Stage of Manufacturing

Battery Assembly Line Design, Build, and Scaling

End-to-End Manufacturing Solutions for Battery Production