At Re:Build Battery Solutions, we are committed to delivering high-quality, U.S.-manufactured battery systems that meet the rigorous demands of aerospace, defense, automotive, and energy storage industries. Our state-of-the-art production facility in New Kensington, Pennsylvania, integrates advanced manufacturing technologies, lean production processes, and rigorous quality control, ensuring that every battery pack is built for precision, reliability, and scalability.
Designed to support seamless transitions from prototype development to full-scale manufacturing, our 175,000-square-foot facility—expandable to 750,000 square feet—is built to accommodate both low-volume, high-complexity production and high-volume, cost-sensitive manufacturing.
By manufacturing domestically, we eliminate reliance on overseas suppliers, ensuring faster lead times, supply chain stability, and regulatory compliance.
Our streamlined process accelerates the transition from design to full-scale production, reducing development cycles and getting products to market faster.
Our longstanding relationships with top-tier cell manufacturers provide access to the latest battery technology at competitive pricing, enabling us to deliver industry-leading solutions.
At Re:Build Battery Solutions, our battery pack production process is strengthened by strategic partnerships with top-tier battery cell manufacturers, ensuring our customers receive validated, high-quality cells that meet strict performance, reliability, and safety standards. Our domestic and international supplier network gives customers unmatched flexibility in cell chemistries, form factors, and energy densities, allowing us to deliver optimized solutions for diverse applications.
By combining supplier relationships, deep technical expertise, and proprietary data, Re:Build Battery Solutions ensures that every battery pack we produce is engineered for reliability, scalability, and long-term success. Whether you need custom or ready-to-deploy solutions, we help you find the right cell technology to accelerate your production timelines and market success.
We source only validated, high-quality cells, eliminating the risk of counterfeit or substandard materials.
Our network spans leading domestic and global cell manufacturers, providing access to a broad range of chemistries and configurations.
Our team optimizes battery pack design by carefully integrating the right cell technology for each application, ensuring maximum efficiency, safety, and performance.
We leverage proprietary performance data on cells and modules, giving us a unique advantage in selecting the best solutions for each customer’s needs.
Our close industry relationships position us to deliver cutting-edge battery solutions that align with emerging technology trends and customer requirements.
Utilization studies to assess current capabilities, support production planning, and define multi-phase capital investment strategies.
Re:Build Battery Solutions’ New Kensington facility sets the standard for advanced battery manufacturing. Purpose-built for flexibility, efficiency, and scalability, our production infrastructure is designed to meet the evolving needs of battery manufacturers.
Advanced Equipment – Our facility features laser welding, wire bonding, and high-capacity automated assembly lines, enabling precision production for both low-volume, high-complexity programs and high-volume, cost-sensitive applications.
Certifications & Compliance – We adhere to the highest industry standards, including AS9100 certification and ITAR compliance, making us a preferred partner for regulated industries such as aerospace and defense.
Quality Control & Full Traceability – Our data-driven quality control systems, using multimodal testing with electrical testers, infrared cameras, and physical inspections, provide a comprehensive digital thread for every battery pack, ensuring end-to-end traceability.
15MW of Available Power – Supports high-throughput battery pack production, ensuring uninterrupted, large-scale manufacturing.
Heavy-Duty Operations – A 65-ton crane allows for handling oversized battery packs and modules, ensuring precision and safety in production.
Streamlined Logistics – On-site rail access integrates seamlessly into our supply chain, allowing for efficient transport of raw materials and finished battery systems, reducing costs and transit times.
Scalable Production Space – 175,000 sq. ft. flexible facility, expandable to 750,000 sq. ft., accommodating both low-volume prototyping and high-volume manufacturing.
Re:Build Battery Solutions has deep expertise in battery pack manufacturing, serving leading aerospace, defense, automotive, and energy storage companies. Our engineering-driven approach, combined with advanced manufacturing capabilities, ensures that our battery packs meet the highest performance and safety standards.
From early-stage prototyping to full-scale mass production, we provide flexible, scalable manufacturing solutions tailored to our customers’ needs. Our advanced automation, lean production practices, and adaptable facility layouts allow us to support programs at any scale.
Our domestic production facility ensures secure, compliant, and high-quality battery packs with reduced supply chain risks and faster delivery times. As an ITAR-compliant and AS9100-certified manufacturer, we support mission-critical applications that require the highest levels of quality assurance.
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Re:Build Battery Solutions
225 Schreiber Industrial Park
New Kensington, PA 15068
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