Leading the charge

Turnkey Battery Engineering and Manufacturing Solutions

Enabling High-Quality, Cost-Effective U.S. Battery Manufacturing

Re:Build Battery Solutions provides turnkey support across the battery development lifecycle. We offer engineering, prototyping, and high-volume manufacturing, as well as complete factory design and build services. By combining deep technical expertise with domestic production capabilities, we help customers simplify development, reduce delays, and bring reliable battery systems to market with confidence. Whether you need a prototype, a production-ready pack, or a custom assembly line, we are your single-source partner.

Our Capabilities

With expertise spanning design, engineering, and manufacturing, we deliver comprehensive solutions to meet the evolving needs of the battery industry. From advanced battery pack development to scalable production lines, our services are designed to optimize performance, efficiency, and reliability at every stage of your project.

We engineer high-performance lithium-ion battery packs for demanding applications. Our systems are designed with advanced cooling, ruggedized enclosures, and integrated safety features to ensure long-lasting, reliable performance in the field.

We offer both custom and off-the-shelf BMS solutions that give customers full control over battery performance. Our systems support accurate monitoring, fault detection, and safe operation across a range of mobile and stationary applications.

Our manufacturing teams move projects from prototype to production using modern assembly techniques, quality testing, and full system traceability. We deliver consistent results at every scale, from early pilot runs to high-volume output.

We design and build custom battery production lines that match your product requirements and growth goals. Our solutions improve operator efficiency, integrate automation and testing, and are built to scale with your business.

INDUSTRY REPORT

Decoding the One Big Beautiful Bill: What Battery Industry Leaders Need to Know

Federal incentives are transforming the economics of domestic battery production, but only for those who can navigate the complexity. This in-depth industry report decodes the One Big Beautiful Bill Act (OBBBA), offering battery manufacturers, integrators, and supply chain partners a clear guide to the new rules, risks, and rewards.

Explore what the latest legislation means for 45X and 48E tax credits, critical mineral incentives, Prohibited Foreign Entity (PFE) restrictions, and Material Assistance Cost Ratio (MACR) compliance. Learn how leading battery companies are aligning with defense priorities, securing funding, and building resilient, U.S.-based supply chains.

Re:Build Battery Solutions One Big Beautiful Bill Industry Report
Featured case studies

Showcasing Success

At Re:Build Battery Solutions, our expertise helps customers overcome their toughest battery challenges. We combine engineering excellence with advanced manufacturing practices to deliver high-quality, cost-effective solutions. Explore our featured case studies to see how our commitment to innovation and quality drives success across the battery industry.

Scalable Lithium Battery Production & Assembly System

A battery manufacturer wanted to increase productivity and total product throughput on a 24-hour cycle using robot technology and other automated peripheral devices.

Read More Here >>

Embedded Monitoring Grid Scale Energy Storage

The customer was developing a new grid-scale flow battery and was looking for a low cost, custom, stack health monitor. The available commercial products contained features and functions that were not required as well as other aspects that would have added unnecessary cost into the product.

Read More Here >>

Battery Pack Development for Advanced Drone Program
Battery Pack Development for Advanced Drone Program

Re:Build Battery Solutions delivered lightweight, high-performance battery packs for a leading defense contractor’s advanced drone program, meeting stringent performance, durability, and U.S. supply chain requirements within a tight six-month timeline.

Read More Here >>
Re:Build Manufacturing Logo

We Are Re:Build Manufacturing

Across the United States, Re:Build Manufacturing is growing a family of engineering and manufacturing businesses whose combined experience creates an industrial powerhouse that is greater than the sum of its parts. Our expertise in operations management, product manufacturing, technical and engineering proficiency, and product lifecycle management is changing the way industrial America does business. Close collaboration yields more value for the good of all–our customers, our employees, and the community–for the very long term.

As part of Re:Build Manufacturing’s network of Member Companies, we have added to our capabilities to generate even more value for our customers. We can now do more than ever across a wider variety of industries, all while serving customers from start-ups to large scale.

With a team over 400 engineers across the country, we ensure seamless collaboration and support for our clients, wherever they are located.

12-Home-WeAreRebuild-Locations

Let’s Connect​

Looking to connect with an experienced team?
Look no further than Re:Build Battery Solutions! We are excited to connect with you.