We specialize in engineering advanced battery packs tailored to the unique needs of industries such as aerospace and defense, automotive, transportation, recreational, and industrial applications. Our portfolio of reference designs, built using a combination of internally developed and off-the-shelf modular building blocks, helps reduce battery pack NRE costs and accelerate development timelines. These designs incorporate cutting-edge features, including advanced cooling systems, state-of-the-art battery management systems (BMS), and robust environmental protections to ensure durability under extreme conditions such as shock, vibration, and impact. With deep expertise in engineering and manufacturing, we deliver innovative, high-performance battery solutions that optimize reliability, safety, and efficiency, empowering our clients to succeed in even the most demanding environments.
Re:Build’s battery management systems (BMS) are engineered to deliver strategic advantages in time-to-market, information security, and performance for battery-powered systems. We design and develop BMS hardware and software for a variety of technologies, including Li-ion batteries, PEM and solid-oxide fuel cells, and flow batteries. Our BMS solutions are deployed across a wide range of mobile and stationary applications, from commercial and industrial storage to passenger vehicles, motorcycles, UAVs, and more. With a flexible approach to development, we offer customers the choice between custom-designed systems or off-the-shelf solutions, tailored to meet specific requirements. Unlike conventional BMS products that limit configurability and data control, our advanced systems empower you with complete control over customization, data integrity, and operational performance—giving you the tools to optimize your battery systems and drive success.
Re:Build Battery Solutions delivers high-quality, U.S.-made battery systems from our advanced manufacturing facility near Pittsburgh, Pennsylvania. Spanning 175,000 square feet—with plans to grow to 750,000—our plant is built to scale alongside your needs.
We use data-driven process monitoring and real-time quality control at every stage of production, ensuring efficiency, yield, and traceability from prototyping to high-volume manufacturing. By capturing multimodal data from testers, infrared cameras, and inspection stations, we create a digital thread for every battery cell, module, and pack.
Our in-house quality engineering, lean manufacturing practices, and integrated supply chain enable us to deliver exceptional performance at competitive prices—meeting the highest industry standards.
We are experts in process development, dedicated to helping you scale your production operations efficiently and effectively. Beyond our in-house production capabilities, we specialize in the design, construction, installation, and commissioning of battery assembly lines in your facility, tailored to meet your specific requirements.
For added flexibility, we offer the option to operate your battery assembly line directly at your facility, ensuring seamless integration and optimal performance. Whether you need support scaling an existing operation or building a new one, our expertise ensures streamlined processes, increased efficiency, and reliable outcomes.
Let’s talk about your unique challenges and how Re:Build Battery Solutions can help you.
Re:Build Battery Solutions
225 Schreiber Industrial Park
New Kensington, PA 15068
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