We specialize in engineering advanced lithium-ion battery packs tailored to meet the unique needs of diverse industries, including aerospace, automotive, industrial, and recreational applications. Our expertise combines cutting-edge design, engineering, and manufacturing practices to deliver reliable, efficient, and high-performance battery solutions.
Navigating the complexities of battery pack design and development requires deep technical expertise, innovative thinking, and a keen understanding of industry demands. Whether you’re developing custom energy storage solutions, optimizing performance, or ensuring compliance with safety and regulatory standards, having the right expert by your side can make all the difference.
We tailor battery packs to fit unique industry needs, from mission-critical aerospace systems to rugged industrial equipment. Our flexibility in form factors, capacity, and performance ensures seamless integration with your platform.
Our innovative thermal management solutions ensure optimal performance by dissipating heat efficiently, even under high loads or extreme environments. This enhances battery reliability and extends its operational lifespan.
Our state-of-the-art Battery Management Systems (BMS) deliver real-time monitoring, precision control, and advanced safety features, ensuring optimal battery performance and protection. By actively managing critical parameters like voltage, temperature, and state of charge, our BMS enhances reliability, extends battery lifespan, and ensures safe operation in even the most demanding conditions.
At Re:Build Battery Solutions, we understand that reducing development costs and speeding up time-to-market are critical to our customers’ success. Our unique approach to battery pack design and development delivers these benefits through a combination of innovation, expertise, and process efficiency.
Modular Building Blocks – By integrating proprietary technologies with off-the-shelf modular components, we streamline the design process and minimize custom engineering requirements.
Scalable Reference Designs – Our portfolio of proven reference designs reduces the need for costly development from scratch, allowing us to tailor solutions quickly and cost-effectively.
In-House Expertise – With a dedicated team of engineering and manufacturing professionals, we retain full control over the design process, eliminating the need for external resources.
Advanced Tools & Technologies – Utilizing cutting-edge modeling, simulation, and prototyping tools, we rapidly iterate and validate designs to meet exacting specifications.
Streamlined Processes – Our vertically integrated operations and lean manufacturing principles enable faster transitions from concept to production.
Collaborative Partnerships – By working closely with customers from day one, we ensure seamless communication, faster decision-making, and reduced delays.
Our U.S. production facilities give customers flexibility, speed, and security, from low-volume prototypes to high-volume programs. Because our operations are designed to scale with your needs, you get efficiency at every stage of production.
By keeping manufacturing domestic, we provide shorter lead times, stronger supply chain stability, and greater quality control, helping customers reduce risk and bring products to market faster while supporting local industry.
At Re:Build Battery Solutions, we prioritize safety, compliance, and rigorous testing to ensure our battery packs deliver unmatched reliability and performance across applications.
Re:Build Battery Solutions designs battery packs with robust safety features, including integrated Battery Management Systems (BMS), fail-safe mechanisms, and thermal management systems to prevent overheating. Our designs meet or exceed certifications such as UL, IEC, and AS9100 for quality and safety, ensuring reliability across applications.
Before deployment, every pack undergoes environmental stress tests, vibration testing, and thermal cycling to validate durability and performance. Customers can depend on proven reliability under real-world conditions.
A leading electric vehicle manufacturer required both standard and extended-range battery packs tailored to the unique form factor, performance, and range requirements of its EV platform. Re:Build led the complete development effort, designing the mechanical, electrical, and software architecture.
Re:Build Battery Solutions delivered lightweight, high-performance battery packs for a leading defense contractor’s advanced drone program, meeting stringent performance, durability, and U.S. supply chain requirements within a tight six-month timeline.
Re:Build designed and implemented an automated lithium battery production and assembly system, optimizing materials handling, equipment integration, and process automation to increase productivity, scalability, and global competitiveness for a leading battery manufacturer.
Re:Build Battery Solutions implemented an Industry 4.0 automated battery cell test station, integrating robotics, visual inspection, and real-time data processing, reducing inspection time by 80%, cutting battery pack assembly time nearly in half, and eliminating manual data entry errors.
The customer was developing a new grid-scale flow battery and was looking for a low cost, custom, stack health monitor. The available commercial products contained features and functions that were not required as well as other aspects that would have added unnecessary cost into the product.
Customers benefit from our comprehensive experience in battery pack engineering spanning mechanical design, thermal management, electrical architecture, and BMS integration. This expertise ensures every solution is built for safety, reliability, and performance, whether you need a fully custom pack or a platform tailored for scale. With Re:Build, you gain a partner trusted to deliver energy systems that drive innovation with confidence.
Our customers gain access to the latest advancements in high-voltage design, advanced thermal strategies, and intelligent system integration. These innovations deliver longer range, improved efficiency, and safer operation across demanding applications. Designed for scalability and flexibility, our packs are future-ready, adapting to evolving requirements and enabling faster paths to production.
Every project is shaped around your requirements. Through close collaboration and transparent communication, we ensure seamless integration into your platform and alignment with your program goals. The result is a tailored battery solution that accelerates time-to-market, reduces program risk, and provides lasting value, from initial concept through validated production.
Fill out the form below and someone from the Re:Build Battery Solutions team will be in touch with you shortly.
